WHY VERTICAL INTEGRATION MATTERS
From the First Spindle of Yarn to the Last Carton on a Container
Most knit garment manufacturers in the world coordinate across multiple suppliers — one company spins the yarn, another knits the fabric, a third dyes it, a fourth prints, a fifth cuts and sews. Every handoff introduces lead time, communication risk, and quality drift.
Amantex eliminates those handoffs. We do all of it. In one facility. Under one quality system. With one accountable management team. The result for our clients: shorter lead times, deeper traceability, lower coordination cost, and a single point of accountability from raw cotton to packed garment.
Seven Production Stages
STAGE 01
Spinning
Where It All Begins
Specs
- •91,000 total spindles across 2 units
- •58 MT/day combined yarn output
Machinery Origin
Germany, Switzerland, Japan, Italy, USA, Korea, Turkey, China
Capability
- •100% cotton, PC, CVC, PVC, PV, CM, CV, Viscose, Modal & all blended yarns
- •NE 10s/1 through NE 40s/1. Slub counts available
STAGE 02
Knitting
Engineering Fabric to Spec.
Specs
- •97 machines
- •30 MT/day production
Machinery Origin
Japan, Taiwan
Capability
- •Engineering stripe, jersey, piqué, rib, flat knit collar cuff, interlock, fleece, waffle, bonded interlock, interlock piqué
- •Natural, organic, synthetic, recycled and re-generated raw material support
STAGE 03
Dyeing
Color Without Compromise
Specs
- •44 machines across 2 dyeing units
- •43.4 tonnes/day capacity
Machinery Origin
Germany, Italy, China.
Capability
- •Reactive, pigment, disperse, acid, and vat dyeing.
- •Chemistry managed in alignment with ZDHC protocols.
STAGE 04
Printing
Where Design Meets Fabric
Specs
- •24 machines
- •44 print tables + 2 automatic print lines
- •140,000 pcs/day
Machinery Origin
USA, Poland, China
Capability
- •Full range — including puff print, structure HD print, structural puff print, crack print, silicon HD, laser cut holes + silicon HD, spray with shadow print
- •Digital printing capability under expansion.
STAGE 05
Embroidery
Detail at Scale
Specs
- •7 machines
- •6 million stitches per day
Machinery Origin
Japan
Capability
- •Flat stitch, appliqué, sequins, terry, HD embroidery, 3D embroidery, HD embroidery + digital print, woven appliqué embroidery.
STAGE 06
Cutting
Precision That Saves Yards
Specs
- •54 machines.
- •20 cutting tables + 3 auto spreaders
- •160,000 pcs/day
Machinery Origin
Turkey, Korea.
Capability
- •Manual and automated cutting. Pattern optimization to minimize fabric waste.
STAGE 07
Sewing, Washing & Finishing
The Final Mile
Specs
- •Multi-line sewing operations
- •Full in-house wash floor
- •Finishing, QA, packing
Machinery Origin
Industry-standard machinery, continuously upgraded
Capability
- •Complete wash portfolio: rain drop, sunlight PP spray, tie dye, brush effect, acid, vintage, stone, paint, dip dye.
- •Final QA, ironing, packing, and dispatch — all under our roof.
Why This Matters to Your Sourcing Strategy
Faster Lead Times
Eliminate the days lost to inter-supplier coordination. Yarn-to-shipment can move in a single integrated cycle.
Lower Coordination Cost
One contract. One PO. One QA system. One accountable management team for the entire production cycle.
Deeper Traceability
From cotton lot to finished piece — full chain custody for sustainability claims, due diligence, and Digital Product Passport readiness.
Better Quality Control
Issues caught at any stage are resolved within the same operating system — not handed across suppliers who blame each other.